Automatic High Speed Mask Machine

1,Introduction

This machine is a full-automatic production equipment of mask finished products.It uses ultrasonic fusion method to weld the mask.From the body of the production mask to the welding ear belt,the one drag two plane mask integrated machine is composed of one coil feeding machine,one plane mask laminating machine(body machine),one set of wiring machine and two ear belt welding machines.It can automatically complete the body molding of the mask,automatically add the nose rib,and weld the ear belt and automatic operation,only one material receiving personnel and one operator can operate multipe equipment.The machine can be produced continuously for 24 hours,with a daily production capacity of more than 120000 masks.

The plane one with two mask machine is connected to a respirator body machine and one shunt in machine, welding machine is connected through the shunt machine and the ear belt, after the machine started the mask machine body produced by the transmission belt conveyor to shunt machine, by shunt machine transmission to the ear belt splicer for mask part of the ear belt welding to complete a finished mask, the whole process to achieve full automation of the production process, does not require manual operation, which is a body machine and two ears with the machine to yield up to 100-120 / min.

Equipment introduction: one with two plane face mask is a mask body to connect the machine with a shunt in machine, welding machine is connected through the shunt machine and the ear belt, after the machine started the mask body machine products produced by the transmission belt conveyor to shunt machine, in the mouth to ear shunt machine transmission cover take the ear with part of the welding machine welding to complete a finished mask, the whole process to achieve full automation of the production process, does not require manual operation, which is a body machine and two ears with the machine to yield up to 100-120 / min.

Machine parameters:

Product model: G770

Drive mode: servo motor and stepping motor

PLC servo: Taiwan Delta

Machine size: 5500mm(L)×3500mm(W)×1600mm(H)

Man machine interface: Taiwan Delta

Control panel: HMI (touch panel) and button

Machine frequency: 50HZ

Materials used: PP non-woven composite fiber

Taiwan Yadeke cylinder machine

Ultrasound system: 15-20KHz

Gross Weight：≤3000kg;

Clean Room:≤Class 100,000

Ground:≤500KG/m^2；

Power Supply: 3 Phases 380VAC±5﹪，50HZ;

Power:10KW；

Compressor Air：0.5～0.7 MPa，Flow:300L/min；

Working Environment：Temp:10～50℃、Humidity5-50%.

Product specification: Standard 175*95mm, special type 180*95mm 145*90mm 125*90mm

Machine capacity: 120 / min

Remarks: two ear belt machines can be connected at the same time for production

Product advantages: 1, fully automated output, mask body has automatic ear band acquisition, reduce labor costs, reduce interference possible.

2. ear belt machine does not need to wait for work, adaptive interactive processing system, to enhance production capacity.

3. built-in anti deformation and anti displacement device, to ensure stable and reliable, all-weather 100% qualified input.

4. preset quantitative integration output, stacked neatly, never scattered, sanitary and reliable.

5. from the production mask body to the ear belt dissolved bridge nose, ear strip spot welding, fully automatic, forming once, without any manual work:

6. the size of the bridge nose and the size of the body can be configured according to the drawings provided by the clients.

7. flat mask seal can be adjusted according to their own needs,

8. the machine adopts computer programmed control, photoelectric detection, improve the stability of the machine, reduce the failure rate of the machine

9. the machine adopts frequency conversion control, can accurately control the production efficiency and production speed, the user can also adjust the production speed according to their actual situation.

10. compared with semi-automatic equipment, this set of equipment is more efficient, user-friendly design, easy to operate, to solve the mask production enterprises workers low efficiency, recruitment difficulties, high wages of workers,

11. from the production mask body to the welding bridge nose strip, ear strip spot welding, the product packaging is completely automatic, completed at one time, without any manual work;

12. the size of the bridge nose and the length of the body can be configured according to the requirements of the customer

13. feeding system: the machine adopts the Aluminum Alloy structure, beautiful and strong, automatic feeding system, tension setting, adjusting cloth tension, thus finished appearance flatness effectively;

14. the folding position of the mask can be adjusted freely according to the requirement, and the positioning is accurate without shifting;

15. control system:

(1) computer programmable control, photoelectric detection device, high stability, low failure rate

(2) automatic counting can accurately control production efficiency and production speed;

(3) frequency conversion control, the user can adjust the production speed according to the actual needs;

(4) rotating control box, the user can adjust the operation direction according to the actual needs.

(5) discharge system: photoelectric induction, automatic electrostatic removal device, automatic product receiving device;

Welding principle: through the air compressor to provide air source power, guide to the cylinder inside the linear reciprocating movement. The gas is compressed by the piston in the compressor cylinder to increase the pressure. Pressure from the supply side of the piston shaped, pressure to push the piston thrust out head surface with two ultrasonic horn through the mutual friction welding of titanium alloy (high frequency vibration of tens of thousands of times per second) and the formation of fusion between molecular layer.

Material: imported air cylinder, imported servo motor, stepping motor, ultrasonic, HMI (touch screen), aluminum alloy structure, photoelectric detection material, high quality steel aluminum concentrate, through CNC precision machining, exquisite appearance, no rust, more durable.

Part: the main components of the equipment adopts imported cylinder, servo motor, imported stepper motor, ultrasonic, photoelectric materials, Aluminum Alloy structure, high quality steel and aluminium concentrate after 1020 hours, more than three thousand procedures, the assembly, to ensure customer stability in the use of equipment in the process of high, low failure rate every assembly program, after repeated testing assembly.

2,The main structure of the equipment：

2.1.Schematic diagram of equipment (pictures are for reference only because of different product models)

2.2.Equipment Composition

2.3.Main Configuration List

3,Main technical parameters

3.1.Applicable to incoming specification

3.2.Production Specification：

    Out of the machine for debugging: standard plane mask.

3.3.Main Technical Parameters

3.3.1   Production  Efficiency ＞ 6000PCS/H;

3.3.2   Qualified rate of equipment production：99%;

3.3.3   Equipment Failure Rate：<2%;

3.3.4   Power 10KW;

4,Installation, debugging and training

4.1.Party a shall be responsible for the transportation of the equipment in party a's factory ,and party b shall be responsible for the precise positioning.

4.2.Party a shall be responsible for the electrification and ventilation of the equipment in party a's factory ,and party b shall be responsible for the fine debugging.

4.3.Party b shall be responsible for the installation and debugging of the equipment;During debugging, party b shall be responsible for solving any problems;Party a shall cooperate with party b to meet the necessary conditions for debugging；

4.4.After the equipment is transported to party a, party a shall place the equipment in the designated area,party b's staff shall correct the overall level, and the installation and debugging shall be completed within one week if party a provides debugging materials;

4.5.After the equipment installation and debugging is completed, party b shall conduct technical handover and operation maintenance training to party a's operators and equipment maintenance personnel. Party b shall not operate the equipment until it passes the training；The trainee must be a stable employee of party a, and the training shall not exceed 2 times.4.6.Party b shall provide training for party a's related personnel free of charge. The content includes：

4.7.Mechanical assembly training -- training for mechanical personnel for the assembly and maintenance of equipment, usually during the mechanical assembly, party a sends engineers to the factory to master the basic specifications, composition, characteristics, etc；

4.8.Variety conversion training - training corresponding to rapid variety conversion；

4.9.Mass production training - training in the handling of various problems in the mass production process.Including the normal use of equipment, maintenance, fault analysis and troubleshooting, operation safety and emergency procedures.

5,After-sales Service And Quality Assurance

The warranty period of the equipment is 12 months from the date of formal acceptance of the equipment.

In case of any fault caused by party b's liability, party b shall provide free warranty and deliver the parts (artificial ones shall not be included).

After the expiration of the warranty, the implementation of paid repair and maintenance.

Application time: 2 hours.

Repair time: 12 hours in the province;24 hours outside the province;(working days)

Problem resolution time: 48 hours. (working days)