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Outer Space Simulation Test Chambers
  • Outer Space Simulation Test Chambers
Outer Space Simulation Test Chambers

Outer Space Simulation Test Chambers

Outer Space Simulation Test Chambers (OSSTCs) are integrated environmental testing systems that replicate the extreme multi-factor conditions of space – including ultra-high vacuum (UHV), extreme thermal cycling, solar/cosmic radiation, atomic oxygen (AO), and micrometeoroid impacts. These chambers are mission-critical for validating the reliability of spacecraft, satellites, and advanced materials. 

Product Details

1. Satellite & Spacecraft System Validatio

Thermal-Vacuum Survival Testing (TVAC):

Subjects components to 10-6–10-8 torr vacuum and -180°C to +150°C thermal cycles (e.g., testing SpaceX Starlink antennas for deformation).

Multi-Stressor Endurance:

Combines UV/VUV radiation (120–400nm), AO flux (1015–1016 atoms/cm²/s), and charged particle bombardment to simulate 10+ years of LEO/GEO degradation in weeks.

 2. Thermal Control System Performance

Radiator Coating Efficiency:

Tests emissivity (ε) and solar absorptance (α) stability of thermal paints under 15 Suns equivalent IR/VUV exposure (e.g., preventing α degradation on JWST sunshield).

Phase Change Materials (PCMs):

Validates thermal storage units for lunar habitats under 28-day day/night cycles (-130°C to +120°C).

3. Radiation-Hardened Electronics

Single-Event Effects (SEE) Testing:

Uses proton/electron guns (1–200 MeV) to simulate cosmic rays, screening FPGA/memory upsets for Europa Clipper mission processors.

Total Ionizing Dose (TID):

Accumulates 100 krad–1 Mrad doses to qualify Mars rover electronics (e.g., Perseverance’s compute modules).

4. Extraterrestrial Environment Studies

EnvironmentSimulated ParametersApplication Example
Lunar Surface10-10 torr, -230°C (night), regolith dust showersTesting Artemis rover wheel abrasion
Martian Atmosphere6–10 mbar CO2, UV flux, -125°C to +20°CValidating MSL drill bit dust accumulation
Jovian Radiation2.5 Mrad/hr electron belts, ammonia ice cloudsEuropa Lander sensor hardening

5. Advanced Material DevelopmentSelf-Healing Polymers:

Exposes materials to AO/VUV to trigger autonomous repair mechanisms (e.g., ESA’s HPM polymer for inflatable habitats).

Radiation-Shielding Composites:

Tests boron nitride nanotube (BNNT)-epoxy laminates under neutron/gamma ray bombardment.

6. Propulsion & Life Support SystemsCryogenic Fuel Management:

Simulates zero-g sloshing with LN2/LOX in UHV to optimize Falcon Heavy tank baffles.

CO2 Scrubber Reliability:

Cycles ISS-grade scrubbers between -40°C and +50°C with 0.5–4% CO2 partial pressure.

Technical Capabilities of Modern OSSTCs

ModulePerformance RangeCritical Metrics
Vacuum System10⁻⁶ to 10⁻¹⁰ torr<10⁻⁹ torr/hr leak rate
Thermal Cycling-196°C (LN₂) to +300°C (heaters)±0.5°C uniformity @ -180°C
Radiation SourcesVUV deuterium lamps (115–200 nm), e⁻/p⁺ guns5 Suns equivalent UV intensity
AO/VUV Flux10¹⁶ atoms/cm²/s @ 5 eV (microwave plasma)±5% flux homogeneity
Dust/Micrometeoroids0.1–100 μm particles @ 10 km/s (electrostatic)Size/velocity distribution accuracy

Standards & Certification

OSSTCs align with:

ECSS-E-ST-10-03C (European space components)

NASA-STD-6012 (material flammability)

MIL-STD-1540E (spacecraft hardware testing)


Failure Prevention Case Studies

Sunshield:

1,000+ hours of multi-axis tension testing under simultaneous UV/cryo vacuum prevented micro-tearing.

Starlink Laser Links:

AO/VUV exposure revealed organic haze on optics, leading to sealed purged enclosures.


Emerging Applications

Quantum Satellite Payloads:

Tests qubit coherence in entangled photon systems under GEO radiation doses.

Nuclear Thermal Propulsion:

Validates coated fuel rods (e.g., NASA’s NTP program) under 2,500°C hydrogen flows.

Space Manufacturing:

Simulates microgravity crystal growth (protein/pharmaceuticals) via magnetic levitation.


Conclusion: 

Outer Space Simulation Test Chambers are the ultimate "space environment accelerators" – compressing years of orbital degradation into controlled ground tests. They bridge the gap between lab prototypes and flight readiness, preventing catastrophic failures in missions from CubeSats to interplanetary probes.

Testing aerospace equipment before the first flight into space is a requirement in order to be able to predict the behaviour of these valuable components. They are tested by simulating space conditions. The GRANDETOP® Thermal Vacuum Chamber accurately reproduce space conditions and make it possible to conduct such a test in a completely controlled environment.Our high-performance pump systems can reach a vacuum of up to 109 mbar and 107Pa. Liquid nitrogen, which circulates in the temperature vacuum cabinet produces temperatures from -270°C to +3000°C. Features, such as infrared radiation or a spacial temperature gradient, can be simulated according to the customer’s requirements.

Vacuum Limit (Reference): 3kPa, 1kPa, 10Pa, 133Pa,0.000001Pa,-0.1MPa,0.001mmHg,0.05Torr, 1mtorr, 1*10-5Pa,≦1*10-6Pa,1*10-7Pa,1*10-9Torr,1*10-9mbar 

Temperature Range (Reference): -259℃, -230℃, -190℃, -160℃, -150℃, -120℃, -100℃, -80℃, -70℃, -60℃, -40℃,-20℃, 0℃~+150℃, 200℃, 250℃, 300℃, 400℃, 500℃, 600℃, 700℃, 800℃, 900℃, 1000℃, 1200℃, 1400℃,1600℃, 1800℃, 2000℃, 2500℃, 3000℃ 


Technical Parameters:

TVC Thermal Vacuum Chamber/Outer Space Simulation Test Chamber
Horizontal/Vertical ChamberHorizontalVertical
Model NoTVC-500TVC-1200TVC-3600TVC-10000TVC-100CBM or moreTVC-300CBM or more
Working Diameter(mm)5001200150020002500~170003000~17000
Working Length(mm)10001500200030005000~320006000~32000
No-load Vacuum Limit /Pa1×10﹣5Pa1×10﹣5Pa
Vacuum Limit(Option)3kPa,1kPa,10Pa,133Pa,0.000001Pa,-0.1MPa,0.001mmHg,0.05Torr,1*10-5Pa,1*10-6Pa,1*10-7Pa,1*10-9Torr,1*10-9mbar
Temperature Range /℃-190℃~3000℃
Temperature Range(Option)-190℃, -160℃, -150℃, -120℃, -100℃, -80℃, -70℃, -60℃, -40℃,-20℃, 0℃~+150℃, 200℃, 250℃, 300℃, 400℃, 500℃, 600℃, 700℃, 800℃, 900℃, 1000℃, 1200℃, 1400℃,1600℃, 1800℃, 2000℃, 2500℃, 3000℃
Refrigerating MethodLiquid refrigerant,Refrigerating machine,Nitrogen gas temperature,Bath oil temperature, Imported compressor,Tecumseh compressor(or Bitzer Compressor),finned type evaporator,air(Water)-cooling condenser
Infrared heating modeInfrared heating array,Infrared heating cage
irradianceUV/VUV radiation (120–400nm), AO flux (1015–1016 atoms/cm²/s), and charged particle bombardment to simulate 10+ years of LEO/GEO degradation in weeks
Irradiation waysolar simulator, Ultraviolet irradiation simulator,Lighting environment simulation system
power conditionsAC 3Ψ 220V;3Ψ380V; 3Ψ480V+N+G, 60/50Hz
Customized Service Welcome to custom size, Non-standard, Special requirements, OEM/ODM orders.
The technical information will be subjected to change without notice